Burn injuries are among the most painful and costly workplace injuries, leaving lasting impacts on employees and businesses alike. According to the National Burn Association, more than 40,000 people are hospitalized annually due to burn injuries. While many burns happen at home, the workplace remains a significant source of these injuries, particularly in high-risk industries like construction and manufacturing.
Work-related burns are not only physically devastating but also financially burdensome. The Occupational Safety and Health Administration (OSHA) estimates that workplace fires and explosions cost employers more than $2 billion annually in damages, medical expenses, and lost productivity.
National Burn Awareness Week, observed February 2–8, is a powerful reminder for employers and workers to prioritize burn safety. This year’s theme, focused on preventing flammable liquid burn injuries, underscores the importance of awareness and proactive safety measures to reduce burn-related incidents.
Understanding the Facts
Burns remain a persistent hazard across industries, and current data highlights the urgency of integrating burn prevention strategies into workplace safety programs:
- 5,000+ workplace burn injuries annually result from fires and explosions, according to OSHA.
- Recent studies have also found that up to 45% of burn injuries occur in the workplace, with 40% of burn-related fatalities linked to fires or explosions.
- Industries like construction, manufacturing, and utilities are especially vulnerable. For instance, workers in construction alone account for 25% of workplace burn injuries due to frequent exposure to heat sources, flammable substances, and hazardous equipment.
Burn injuries have long-term implications beyond the physical scars. Victims may experience emotional trauma, extended recovery periods, and in severe cases, life-altering disabilities. For businesses, these incidents lead to lost productivity, higher insurance premiums, and costly legal challenges.
Types of Workplace Burns and How to Prevent Them
Understanding the common types of workplace burns is the first step toward prevention:
Thermal Burns
Thermal burns occur from exposure to high heat, such as from hot liquids, open flames, explosions, or heated equipment. Prevention involves using fire-resistant PPE, implementing fire prevention tactics, and maintaining emergency action plans to address potential hazards.
Chemical Burns
These burns happen when the skin or eyes come into contact with corrosive substances like industrial cleaners or chemicals used in manufacturing. Proper labeling, safety data sheets, and OSHA-compliant hazard communication training are essential to reducing risks.
Electrical Burns
Caused by electrical currents passing through the body, these burns are among the most dangerous workplace injuries. Employers should enforce OSHA standards, mark high-voltage areas, and provide PPE like insulated gloves and footwear. Workers should also avoid water near electrical sources.
Sunburns (Outdoor Workers)
Although often overlooked, prolonged sun exposure can cause burns in outdoor workers. Employers should provide sun-protective clothing, sunscreen, and shade, along with scheduling breaks to limit exposure during peak sunlight hours.
Building a Culture of Burn Prevention
Burn injuries are highly preventable with the right tools, training, and organizational mindset. Employers play a critical role in reducing risks through the following steps:
- Conduct Regular Risk Assessments
Frequent inspections of equipment, workspaces, and processes can identify and address hazards before they lead to accidents. - Provide Comprehensive Safety Training
Workers must be trained to handle flammable materials, chemicals, and equipment safely. OSHA’s training guidelines ensure employees are equipped to recognize and respond to burn hazards effectively. - Enforce the Use of Personal Protective Equipment (PPE)
From heat-resistant gloves to flame-retardant clothing, providing the right PPE is crucial. Regular checks should ensure proper use and maintenance of safety gear. - Develop and Practice Emergency Action Plans
Quick and effective responses to burn injuries save lives. Action plans should include first-aid measures, such as cooling burns with water, and clear protocols for medical assistance.
Looking Ahead
Workplace burn prevention doesn’t have to be complicated or overwhelming. By equipping workers with proper training, personal protective equipment, and a strong culture of safety, employers can create an environment where burn injuries are less likely to occur. Proactively addressing burn hazards not only protects employees but also strengthens productivity and reduces costs for organizations.
Prioritize safety, stay vigilant, and empower your team to recognize and mitigate risks year-round. For more expert insights, actionable strategies, and innovative safety solutions, visit our Risk Management page.